A hydraulic device’s optimal performance can only be attained if the device is being maintained according to schedule. Failure to lubricate and carry out other maintenance practices, these critical parts will not run smoothly and will be subjected to regular repairs. Hydraulic cylinder breakdowns equal to downtime, which interprets as losses for the company. As such, you wouldn’t want to experience this because of a skipped maintenance schedule.
In this article, you’ll learn important maintenance tips that can lessen your hydraulic cylinder repair costs.
Change the Cylinder Oil Often
Just like the machine engine, the cylinders need adequate oil to perform efficiently. Therefore, maintaining the required oil levels in the cylinder is a must. Before starting the day, check the oil gauge and see whether it is contaminated. Technicians recommend running the cylinders with clean oil because a contaminated one is associated with major cylinder failures.
How do you prevent oil contamination by particles? Filtering out whenever you notice it’s not cleaning is a good idea. However, the use of high-quality filters can prevent regular oil change. Also, a pressure gauge helps determine when the next oil change is due.
Monitor the Hydraulic Cylinders More Often
Regular inspection of the cylinders is crucial to the establishment of whether corrosion, pitting, or uneven wear is taking place. If you notice heavy corrosion on the cylinder, it’s a sign of increased moisture in the fluid or air. This dampness may breakdown the entire system, hence the need to have it checked often.
Friction may occur when the device is working, and if not controlled in its early stages, it can spread, damaging the whole cylinder. The first indicator that the device has friction or misalignment is the jagged tear. Have the bearings and the cylinder seals checked before thinking of a replacement? With an idea of what the root cause could be, you’ll easily cure it and prevent further damage to other installed cylinders.
Check Other Accessories
Several accessories are connected to the cylinder, and they might affect its performance if they’re not taken care of. Keep observing whether the clevises, rod eyes, brackets, ball joints, and other close accessories are fine. If any of these devices fail, they’re likely going to affect the cylinder in one way. A slight failure will get the cylinder misaligned, jerky, or cause unnecessary vibration. Ensure the accessories are at their best state before the machine is started.
Conclusion
Hydraulic cylinder repair are essential parts of a hydraulic machine. A slight error can render the system useless, costing you hundreds of dollars and a lost day. However, proper maintenance will save you money and leave the machine performing better.
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